1 编制目的
***市轨道交通*号线***********土建工程,北起点位于*************岗盾构始发井,经*****穿***********至****,通过**********等地,至大学城站结束,采用两台德国海瑞克盾构机施工,为保证盾构机的生产、组装质量,熟悉掌握盾构机的结构、功能、性能参数,在盾构机出厂前和到达工地组装完成之后对S-***、***盾构机的主要性能进行调试验收,调试分为两阶段(车间调试和工地调试),特编制此调试方案以指导盾构机的调试工作。
2 调试日程安排
盾构机的现调试、验收安排在**月上旬、下旬,在两台
。
3 调试验收的人员安排
盾构机调试验收在项目经理领导下设盾构机调试验收工作小组,具体负责整个调试验收工作。项目经理全面监管整个工作的各个环节。
具体参加调试验收的人员安排如下:
项目部总机械师 **
机电部部长 **
机械工程师 2名
电气工程师 2名
机修工 2名
电焊工 1名
电 工 2名
4 调试验收工作安排
在对盾构机的调试验收工作之前,调试验收小组的所有成员集体学
习盾构机的结构组成,掌握本工程所使用盾构机的技术参数,通过对在德国海瑞克工厂和广州重型机械厂监造人员收集掌握资料的学习和监造期间积累掌握盾构机的相关知识,结合其他单位使用盾构机的实际经验,制定出我单位盾构机现场调试、验收的具体条款内容,在设备生产厂家提供的验收项目的基础上予以补充完善,努力做到全面验收盾构机的各项技术性能。盾构机的工地验收项目原则上与出厂验收项目相同,并对工厂不具备验收条件的项目予以重点验收。
4.1 盾构机的性能参数
在盾构机的调试验收之前,验收小组的所有成员集体学习掌握盾构
机的结构和主要技术参数,本工程所采用的盾构机主要技术参数见下表:
名称 | 技术参数 | 备注 |
管片设计 |
|
|
外径 | 6,000mm |
|
内径 | 5,400mm |
|
管片长度 | 1,500mm |
|
分布 | 5+1 |
|
盾体 |
|
|
前盾体数量 | 1 |
|
中盾体数量 | 1 |
|
直径 | 6,250mm | 不包括堆焊层 |
长度(前体和中体) | 4,280mm | 铆接并带用有密封圈 |
盾构类型 | 土压平衡 |
|
机器最小水平转弯半径 | 350m |
|
最大工作压力 | 3 bar |
|
土压计 | 5 |
|
排水泵 | 1 | 30m³/h |
气闸人行门 | 1 | DN 600 |
气闸连接法兰 | 1 |
|
螺旋输送机连接法兰 | 1 |
|
盾尾 |
|
|
盾尾数量 | 1 |
|
型式 | 铰 接 |
|
长度 | 3,300mm |
|
密封 | 3排钢丝刷 |
|
油脂管数量 | 8 (2 × 4) | DN 25 |
注浆口 | 4 | DN 50, 单管 |
推进油缸 |
|
|
数量 | 30 | 10个 双缸. 10个单缸 |
分组数量 | 4 |
|
油缸顶杆端支承 | 橡胶 |
|
最大推进力 | 34,210kN | @ 300 bar |
行程 | 2,000mm |
|
工作压力 | 325 bar |
|
伸出速度 | 80mm/min | 所有油缸 |
缩回速度 | 1,600mm/min | 一组油缸 |
铰接油缸 |
|
|
类型 | 被动式 |
|
数量 | 14 |
|
油缸尺寸 | 180/80mm |
|
回收缩力 | 7,340kN | @ 215bar |
行程 | 150mm |
|
刀盘 |
|
|
数量 | 1 |
|
型式 | 装配有滚刀闭式 |
|
直径 | 6.280mm |
|
旋转方向 | 左/右 |
|
超挖刀 | 1把 | 50 MM 弧线 |
刀具 | 31个单刃滚刀, 4个双刃中心刀,64个刮刀; |
|
喷嘴数量 | 4 |
|
中心回转体 | 1 | 4 根泡沫输送管, 1 根液压输送管 |
刀盘驱动装置 |
|
|
数量 | 1 |
|
型式 | 液压回转驱动 |
|
液压马达数量 | 8 |
|
额定转矩 | 4,500kNm |
|
最大脱困扭矩 | 5,300kNm |
|
转速 | 0 to 6.1rpm |
|
功率 | 945 KW | 3 x 315 KW |
主轴承型式 | 固定式 |
|
主轴承外径 | 2,600mm |
|
主轴承寿命 | 10 000小时 |
|
人闸 |
|
|
数量 | 1 |
|
型式 | 双仓式 |
|
直径 | 2,000mm |
|
工作压力 | 3 bar | 测试压力 4.5 bar |
人数(容纳) | 3+2 | 主室/紧急室 |
管片安装器 |
|
|
数量 | 1 |
|
型式 | 中心回转式 |
|
抓紧系统 | 机械式 |
|
自由度 | 6 |
|
旋转角度 | +/- 200° | 比例控制 |
管片宽度 | 1,500mm |
|
举升油缸行程 | 1,000mm | 比例控制 |
纵向移动行程 | 2,000mm | 比例控制 |
控制装置 | 遥控控制 |
|
螺旋输送机 |
|
|
数量 | 1 |
|
型式 | 有轴螺旋式 |
|
直径 | 900mm |
|
功率 | 315kW |
|
最大扭矩 | 215kNm |
|
转速 | 0 到 19rpm | 无级调速 |
最大出土量(理论上) | 250m³/h | 100% 充满时 |
螺距 | 600mm |
|
出料口门 | 有 | 测试压力 4,5 bar |
进料口门 | 有 | 不防水,不能承受压力 |
皮带输送机 |
|
|
数量 | 1 |
|
驱动 | 电动 |
|
带宽 | 800mm |
|
带长 | 55m |
|
输送速度 | 2.5m/s |
|
输送量 | 450m³/h |
|
后配套设施 |
|
|
管片吊车 | 2 | 带机械抓紧装置 |
液压单元 | 1 | 包括过滤器和油箱 |
冷却系统(泵/油冷器/阀) | 1 | 新鲜水 25°由工地提供 |
注浆系统 | 1 |
|
注浆泵 | 2 | KSP 或 相似型号, 流量 12m³/h |
压力测量装置 | 4 |
|
砂浆罐 | 1 | 容量 4m³ 带搅拌器 |
泡沫发生装置 | 1 |
|
泡沫发生器 | 1 |
|
水泵 | 1 | 133ltr/min, 7.5kW |
泡沫泵 | 1 | 300ltr/h, 0.5kW |
压缩空气供应 |
|
|
空压机 | 1 | 30kW; 7.5bar; 4.85m³/min |
高压空气储存罐 | 1 | 1.000 ltr |
压力气体调节装置 | 1 | DN65 在盾体内 |
主驱动装置润滑泵 | 1 |
|
盾尾油脂泵 | 1 |
|
控制台 | 1 | 带空调 |
主配电柜 | 1 |
|
变压器 | 1 |
|
水管卷筒架 | 2 | 工业水 (新鲜水和用过的水) 软管 DN80 |
电缆卷筒架 | 1 | 用于200m 电缆;本设备不含高压电缆 |
二次通风设备 | 1 | 0.6M风管,消音器SDS6 |
通风管储存装置 | 1 | 1米风管,100米储量 |
小型起吊装置 | 1 |
|
导向系统 | 1 | 型号 SLS-T_APD |
管片排序系统 | 1 | 导向系统 |
数据获取系统 | 1 | 我公司标准配置,中英语 |
配套系统 |
|
|
台车数量 | 5 + 连接桥 | 在轨道上行进, 开式结构 |
供电装置 |
|
|
初级电压 | 10kV (+5% / -5%) |
|
次级电压 | 400V |
|
变压器 | 2,000kVA | 硅树脂型, IP 55 |
控制电压 | 24V / 230V |
|
照明电压 | 230V |
|
阀工作电压 | 24V |
|
频率 | 50Hz |
|
系统绝缘保护 | IP55 |
|
PLC | S7 (西门子) | 主控台 |
功率配置(摘录) |
|
|
刀盘驱动系统 | 945kW |
|
液压系统供给泵 | 55kW |
|
盾构推进系统 | 55kW |
|
管片安装器 | 45kW |
|
辅助设备 | 22kW |
|
油冷却系统 | 8kW |
|
润滑系统 | 4kW |
|
螺旋输送机 | 315kW |
|
泡沫发生装置 | 11kW |
|
砂浆设备 | 38kW |
|
皮带输送机 | 30kW |
|
二次通风 | 11kW |
|
空压机 | 60kW |
|
电源插座及工地用电 | 75kW |
|
合计 | 1,674kW |
|
尺寸 |
|
|
盾构机总长(大约) | 74m |
|
盾体和盾尾长 (大约) | 7.5m |
|
盾构机总重 (大约) | 520to. |
|
4.2 调试验收内容
根据盾构机的结构组成和性能参数、结合监造期间收集整理的相关资
料,在设备生产厂家提供的验收项目之上,制定出我单位盾构机的具体调试验收项目,内容包括盾构机机的结构尺寸验收;各个系统的组成完整情况;盾构机相关部将的功能验收、液压系统、注脂系统、润滑系统、冷却系统、压缩空气系统的密封情况;主要零部件的功能;调试验收过程中由专业人员按项目逐个验收、详细记录。具体验收项目和内容如下表:
Function 功能 | Nominal 额定 | Test检测 | |
Workshop车间 | Job site 工 地 | ||
| Ok |
|
|
| Nominal | Test | |
Workshop | Job site | ||
| Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Stroke [mm] 行程 | 2.000 mm |
|
|
Complete of the quantity and the component 数量及部件完整性 |
|
|
|
Extension time mode 'advance' [min] 推进模式的伸出时间 | 25 min |
|
|
Retraction time/ cylinder group mode 'ring building' complete stroke [s] 管片贫装模式下油缸组全行程缩回时间 | s |
|
|
Pressure setting of retraction cylinder 缩回油缸时的压力设定 | bar |
|
|
Extension time/ cylinders group mode 'ring building' complete stroke [s] 管片拼装模式下油缸组全行程伸出时间 | s |
|
|
Pressure setting of extending cylinder 伸出油缸时的压力设定 bar | bar |
|
|
Retraction time/single cylinder (double cylinder)mode ‘ring building ‘complete stroke[s]管片拼装模式下单、双缸全行程缩回时间 | s双缸 # |
|
|
Extension time/single cylinder (double cylinder)mode ‘ring building’ complete stroke[s]管片拼装模式下单、双缸全行程伸出时间 | s双缸 # |
|
|
Function 功能 | Nominal 额定 | Test 检测 | |
Workshop 车间 | Job site 工地 | ||
Stroke [mm] 行程 | 150 |
|
|
Extension articulation cylinder铰接油缸伸出 | Ok |
|
|
Retraction articulation cylinders铰接油缸缩回 | Ok |
|
|
| Function | Nominal | Test |
| |
| Workshop | Job site |
| ||
Passage通道 | 6 |
|
| ||
| Function | Nominal | Test |
| |
| Workshop | Job site |
| ||
Articulation seal铰接密封 | Ok | Job site |
| ||
Emergency articulation seal紧急铰接密封 | Ok | Job site |
| ||
| Function 功能 | Nominal 额定 | Test检测 |
| |
| Workshop 车间 | Job site 工地 |
| ||
Multi-point measurement tailskin diameter 1 盾尾多点直径测量1 | 内径 6150 |
|
| ||
Multi-point measurement tailskin diameter 2 盾尾多点直径测量2 | 内径 6150 |
|
| ||
Multi-point measurement tailskin diameter 3 盾尾多点直径测量3 | 内径 6150 |
|
| ||
Multi-point measurement tailskin diameter 4 盾尾多点直径测量4 | 内径 6150 |
|
| ||
Number of the seal brush密封刷数量 | 3排 |
|
| ||
The damage of seal brush密封刷损坏情况 | Ok | Job site |
| ||
The grease injection passage注脂通道 | 6x2 |
|
| ||
Grease pressure sensors注脂压力传感器 | 6x2 |
|
| ||
Motar injection channel注浆通道 | 4 |
|
| ||
Motar injection pressure sensors注浆压力传感器 | 4 | Job site |
| ||
Function 功能 | Nominal 额定 | Test检测 | |
Workshop 车间 | Job site 工地 | ||
| Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
| Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Face正面 | Ok |
|
|
Backside背面 | Ok |
|
|
Circumference周边 | Ok |
|
|
Function 功能 | Nominal | Test | |
Workshop | Job site | ||
Hydraulic stroke [mm]液压行程 | 70 mm |
|
|
Stroke control行程控制 | Ok |
|
|
Extension/retraction function of over cutter 超挖刀伸缩功能 | Ok |
|
|
Pipe installation 管路安装 | Ok |
|
|
Function 功能 | Nominal 额定 | Test检测 | |
Workshop 车间 | Job site 工地 | ||
Single disc cutter单刃滚刀 | 31 |
|
|
Twin disc cutter双刃滚刀 | 4 |
|
|
Bracket边刮刀 | 8 |
|
|
Over cutter超挖刀 | 1 |
|
|
Buckets right/left顺时针、逆时针可动刮刀 | 64 |
|
|
Accessibility for tool exchange刀具的可更换性 | Ok |
|
|
Injection port position and numbers of foam 泡沫注入孔的位置和数量 | 8 |
|
|
Pipe installation管路安装 | Ok |
|
|
Accessibility for center disc cutter change to cutter bit and the drawings for cutting tools set中心滚刀换成齿刀的可能性及刀座图纸 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Control oil flow radial rollers OR 1+4径向滚柱油流控制 | Impulslist |
|
|
Control oil flow axial rollers OAx1+5轴向滚柱油流控制 | Impulslist |
|
|
Oil level check of main bearing gear主轴承齿轮油位检查 | Ok |
|
|
Visual check oil leakage control目测漏油控制 | Ok |
|
|
Pressure before filter滤清器前压力 | Ok |
|
|
Pressure after filter滤清器后压力 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Level control ‘empty’空油位控制(报警) | Ok |
|
|
Automatically filling自动加注 | Ok |
|
|
Function of the grease pump油脂泵功能 | Ok |
|
|
Function of the filter grease pump油脂泵过滤功能 | Ok |
|
|
Level control full满油位控制 | Ok |
|
|
Outer sealing grease for the main bearing 主轴承外密封脂FA1-6 | Ok |
|
|
Pressure setting for main bearing outer sealing grease 主轴承外密封脂挤压压力设定 | Ok |
|
|
Pressure display of main bearing sealing chamber 主轴承密封腔压力显示 | Ok |
|
|
Inner sealing grease for the main bearing 主轴承内密封脂FI1-4 | Ok |
|
|
Grease lubrication of screw drive 螺旋输送机驱动油脂润滑F1-F3 | Ok |
|
|
Lubrication of rotary coupling 旋转接头润滑FD1-10 | Ok |
|
|
Lubrication for articulation seal-manual 铰接密封润滑—手动 | Ok |
|
|
Grease lubrication of screw conveyor-manual 螺旋机油脂润滑--F4手动 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Boost pressure at the hydraulic drives [bar] 液压驱动压力 | >16 |
|
|
Max. revolutions [min-1]最大转速 | 6,1 |
|
|
Rotation left stage 1左转速度1 | Ok |
|
|
Rotation right stage 1右转速度1 | Ok |
|
|
Rotation right stage 2右转速度2 | Ok |
|
|
Rotation left stage 2左转速度2 | Ok |
|
|
Inching operation maintenance panel left/right 维护控制面板点动操作 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Oil level of planetary gear box 行星减速机齿轮油油位 | Ok |
|
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Installation for a possible probe drill complete 一台完整的超前钻机安装的可能性 | Ok |
|
|
Erector has wire control function 管片拼装机有线控制功能 | Ok |
|
|
Erector has radio control function 管片拼装及无线控制功能 | Ok |
|
|
Check oil level of reducer 减速机油位检查 | Ok |
|
|
Protection function of hose protection chain 管线防护链的防护功能检查 | Ok |
|
|
拼装机功能及其互锁措施的检查
Function | Nominal | Test | |
Workshop | Job site | ||
Maximum rotation speed [min-1]最大转速 | 1,6 |
|
|
Limiting of rotation-angle [°], kind of limit 转动角度限制,限制种类 | +/-200, el. |
|
|
Stroke of telescope cylinder red [mm] 红色伸缩油缸行程 | 1200 |
|
|
Stroke of telescope cylinder blue [mm] 蓝色伸缩油缸行程 | 1200 |
|
|
Cycle time telescope extending/retracting [s] 伸出、缩回行程的循环时间 | 15/15 |
|
|
Stroke travel [mm]移动行程 | 2000 |
|
|
Cycle time travel extending/retracting [s] (轴向)移动伸出、缩回循环时间 | 25/20 |
|
|
Rotation erector head拼装机头旋转 | Ok |
|
|
Tilt erector head拼装机头倾斜 | Ok |
|
|
Gripper system for picking up the segments 抓取管片的夹紧系统 | Ok |
|
|
Securing device against unwanted opening of the gripper system防止加紧系统以外打开的装置 | Ok |
|
|
Rotation speed adjustment旋转速度调节 | Ok |
|
|
Extension/retraction speed adjustment of red ccylinder伸缩油缸的速度调节(红) | Ok |
|
|
Extension/retraction speed adjustment of blue ccylinder伸缩油缸的速度调节(蓝) | Ok |
|
|
Travel speed adjustment forward/backward 前进、后退的速度调节 | Ok |
|
|
Function of lifting cutters ,tools 起吊刀具、及工具的功能 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Compressed-air drive ball valves 1.1-2.6 tailskin sealing compound 盾尾密封脂挤压空气驱动球阀 | Ok |
|
|
05.2Dewatering system排水系统
Function | Nominal | Test | |
Workshop | Job site | ||
Water drawing pump shield盾壳内排水泵 | Ok |
|
|
Maneuverability of pump泵的操作性 | Ok |
|
|
Line arrangement for dewatering 排水管路布置 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Stop cocks before and after filter/cooler 滤清器前后开关 | Ok |
|
|
Accessibility high pressure filter 高压滤清器的可操作性 | Ok |
|
|
Accessibility return line filter 回油滤芯的可接近性 | Ok |
|
|
Thermometer position (oil temperature) 油温表位置 | Ok |
|
|
Thermometer position (water temperature) 水温表位置 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Function and capability of the double water hose drum进排水管卷筒功能及能力 | Ok |
|
|
Installation and arrangement for the gantry input and output water hose 拖车进排水管路安装及布置 | Ok |
|
|
Installation water supply switch of the gantry 拖车供水开关的安装 | Ok |
|
|
Function filter for the input water return circuit进水回路滤清器过滤功能 | Ok |
|
|
Temperature and operation pressure display of the input water hose进水管工作压力和温度显示 | Ok |
|
|
Function heat exchanger热交换器功能 | Ok |
|
|
Temperature display for input and output water hose outlet of hydraulics cooling 液压系统冷却器进出水口温度显示 | Ok |
|
|
Operation pressure of the circuit water pump 循环水泵的工作压力 | Ok |
|
|
Water cooling compressor and temperature display空压机水冷及温度显示 | Ok |
|
|
Function of the water cooling distribution cabin and temperature display配电柜水冷功能及温度显示 | Ok |
|
|
Pipe installation for the closed water cooling circuit闭式水冷循环系统管路安装 | Ok |
|
|
Function drive reducer water cooling and the flow display驱动减速器水冷功能及流量显示 | Ok |
|
|
Pipe installation for closed cooling circuit 闭式水冷循环系统管路安装 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Start/stop of the air compressor 空压机启动、停止 | Ok |
|
|
Pipe installation for the industrial compress air工业压缩空气管路安装 | Ok |
|
|
Air duct outlet for the spare compressor 备用空压机风管接口 | Ok |
|
|
Operation pressure of No.1 compressor (Max ,Min) 1号空压机工作压力最高、最低 | 8bar |
|
|
Operation pressure ofNo.2 compressor (Max ,Min)2号空压机工作压力最高、最低 | 8bar |
|
|
Function of condensate drain and filter 油水分离及过滤功能 | Ok |
|
|
Function of air duct case储风罐功能 | Ok |
|
|
Brake hose for input and output water hoses 进排水管制动管路 | Ok |
|
|
Ball valve for compressive air hose on gantry 拖车压缩空气供风开关 | Ok |
|
|
Air pipe for tailskin grease, main bearing lubrication grease盾尾油脂、主轴承润滑脂供风管路 | Ok |
|
|
Inflatable hose for articulation emergency seal 铰接紧急密封充气管路 | Ok |
|
|
Air pipe for foam system泡沫系统供风管路 | Ok |
|
|
Air supply for waste water pump 污水泵压缩空气供应(油水分离及润滑) | Ok |
|
|
Pipe for main bearing and gear box pressure increasing 主轴承及齿轮箱加压供应管路 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Function filter过滤器功能 | Ok |
|
|
Function pressure reduce valve减压阀功能 | Ok |
|
|
Setting service unit 1 positioning drive for pressure chamber [bar]压力仓定位驱动伺服单元1设定bar | 4 |
|
|
Setting service unit 2 positioning drive for pressure chamber [bar]压力仓定位驱动伺服单元2设定bar | 4 |
|
|
Setting pressure reducing valve 1 pressure transducer for pressure chamber[bar]压力仓压力变换器减压阀1压力设定bar | 1.4 |
|
|
Setting pressure reducing valve 2 pressure transducer for pressure chamber[bar]压力仓压力变换器减压阀2压力设定bar | 1.4 |
|
|
Zero point adjustment feed-in-controller 1 pressure chamber压力仓进料控制器1零点调整 | Ok |
|
|
Zero point adjustment feed-in-controller 2 pressure chamber压力仓进料控制器2零点调整 | Ok |
|
|
Feed-in –controller 1 pressure chamber completely opened at [bar]压力仓进料控制器1完全开启,在 bar | 1.0 |
|
|
Feed-in –controller 2 pressure chamber completely opened at [bar]压力仓进料控制器2完全开启,在 bar | 1.0 |
|
|
Feed-in –controller 1 pressure chamber completely closed at [bar]压力仓进料控制器1完全闭合,在 bar | 0.2 |
|
|
Feed-in –controller 2 pressure chamber completely closed at [bar]压力仓进料控制器2完全闭合,在 bar | 0.2 |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Extension time feeder [s]运输机伸出时间 | 25 s |
|
|
Retraction time feeder [s]运输机缩回时间 | 25 s |
|
|
Longitudinal displacement [mm]纵向位移 | 1.760 mm |
|
|
Lifting height起升高度 |
|
|
|
Check of visibility and danger zones for operating staff操作人员视野和危险区域检查 | Ok |
|
|
Check handing over of the segment from the feeder to the erector从管片运输机到安装机的位移检查 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Possibilities of collision at longitudinal travel纵向位移时碰撞的可能性 | None |
|
|
Position of stop buffers longitudinal travel 纵向位移停止缓冲器的位置 | Ok |
|
|
Switching fast-slow at approaching the rail limits or danger zones接近轨道限制或危险区域快-慢开关 | Ok |
|
|
Cycle time longitudinal travel complete way [s] 全行程纵向移动的时间 | 73 s |
|
|
Protection energy-/ cable rail电缆、电源轨道的防护 | Ok |
|
|
Time lift/lower 3 m [s]提升、下降3m的时间 | 50 s |
|
|
Lock against unintentional opening of gripper facility防加紧装置以外打开的锁紧 | Ok |
|
|
Lifting capacity [kN]起吊能力 | 2x25 |
|
|
Check of visibility and danger zones for operating personnel 操作人员视野和危险区域的检查 | Ok |
|
|
Lifting height提升高度 | 3m |
|
|
Synchronization of right /left crane 左右起吊的同步性 | Ok |
|
|
Rotate segment管片旋转 | Ok |
|
|
Synchronization of movement of right/left crane 左右吊机移动的同步行 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Auto contral自动控制 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Manual control手动控制 |
|
|
|
Auto control自动控制 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Max. strokes [1/min]最大行程 | Ok |
|
|
Accessibility and shut-off facilities for cleaning and maintenance清洗保养的易接近程度和关闭设施 | Ok |
|
|
Function grout injection system注浆系统功能 |
| Job site |
|
Grout pump rate (Max)最大泵送次数 | Ok |
|
|
Installation of grout line注浆管路安装 | Ok |
|
|
Possibility to lay down high pressure hoses 高压软管铺设的可能性 | Ok |
|
|
Speed control速度控制 | Ok |
|
|
Manual operation手动操作 | Ok |
|
|
Automatic operation自动操作 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Mixer operation搅拌器操作 | Ok |
|
|
Possibility of discharge流出的可能性 | Ok |
|
|
Gear oil level齿轮油位 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Avoidance of collision with the train in the working area在工作区域内避免与列车相撞 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Ventilator/ aerator通风机 | Ok |
|
|
Sound absorber消音器 | Ok |
|
|
Airduct storage box风管储存筒 | Ok |
|
|
Storage box handling facility储存筒吊装设备 | Ok |
|
|
Connection for the airduct and the storage box 风管与储存筒的连接 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Access进入通道 | Ok |
|
|
Seats座椅 | Ok |
|
|
Check number数量检查 | Ok |
|
|
Lighting照明 | Ok |
|
|
Communication function通讯功能 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Compatibility of door locks闸门兼容性 | Ok |
|
|
Slewing range of doors闸门回转范围 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Sealing of entrance and exit of small chamber of man lock人仓小腔进口及出口的密封 | Ok |
|
|
Sealing of entrance and exit of big chamber of man lock人仓大腔进口及出口的密封 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Safety valve安全阀 | Ok |
|
|
Pressure reducing valve减压阀 | Ok |
|
|
Flow valve 流量阀 | Ok |
|
|
Pressure gauge man lock人仓压力表 | Ok |
|
|
Pressure recorder 2压力记录仪2个 | Ok |
|
|
Air pressure gauge in man lock人仓内部气压表 | Ok |
|
|
Thermometer in man lock人仓内部温度表 | Ok |
|
|
Clock in man lock人仓内钟表 | Ok |
|
|
Heater 加热器 | Ok |
|
|
Telephone电话 | Ok |
|
|
Lighting照明 | Ok |
|
|
Pressure gauge man lock 土仓压力表 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Function pressure increasing man lock 人仓加压功能 | Ok |
|
|
Increasing pressure to 3 bar 30 min 30min升压至3bar | Ok |
|
|
Securing pressure at 3 bar 30 min 30min稳压在3bar | Ok |
|
|
Reducing pressure to 3 bar 30 min 30min降压从3bar到0bar | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Maximum revolutions excavate [min-1]开挖最大转速 | 22 |
|
|
Maximum revolutions reverse [min-1]反转最大转速 | 11 |
|
|
Displacement stroke [mm]位移行程 | 1.000 mm |
|
|
Closing time of screw gate valve No1 [s] 1#螺旋门关闭时间 | 120 s |
|
|
Emergency function screw gate valve No 1 1#螺旋门的紧急功能 | Ok |
|
|
Minimum pressure after closing via accumulator No 1 [bar]1#门由蓄能器关闭后的最小压力 | >100 bar |
|
|
Closing time of screw gate valve No 2 [s] 2#螺旋门关闭时间 | 120 s |
|
|
Emergency function screw gate valve No 22#螺旋门的紧急功能 | Ok |
|
|
Minimum pressure after closing via accumulator No 2 [bar]2#门由蓄能器关闭后的最小压力 | >100 |
|
|
Function mud discharge pump保压泵的功能测试 | Ok |
|
|
Accessibility and shut-off facilities for cleaning and maintenance清洗和保养的易接近程度和关闭设施 | Ok |
|
|
Installation input and output hoses进出输送软管的安装 | Ok |
|
|
Muck unloading outlet position of muck discharge pump输送泵卸渣口位置 | Ok |
|
|
Max muck pump rate最大泵送次数〔1/min〕 |
|
|
|
Speed control速度控制 |
|
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Front gate open/ close前门开、合 | Ok |
|
|
Stroke [mm]行程 | 400 mm |
|
|
Locking against unintentional closing内部联锁 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Mode convey输送模式 | Ok | Job site |
|
Mode reverse反转模式 | Ok | Job site |
|
Smooth start/ braking operation平稳启动/制动操作 | Ok | Job site |
|
Emergency-stop 紧急停车 | Ok | Job site |
|
Check of general survey of working area and danger zones for operating personnel 操作人员总体观测工作区和危险区的检查 | Ok | Job site |
|
Function | Nominal | Test | |
Workshop | Job site | ||
Flow rate regulation of tenside pump 泡沫剂泵的流量调节 | Ok |
|
|
Flowmeter of industrial air 1-4 1-4压缩空气流量表 | Ok |
|
|
Flow regulation valve of industrial air 1-4 1-4压缩空气流量调节阀 | Ok |
|
|
Flowmeter of water-soap-mixture 1-4 1-4水-泡沫剂混合物流量表 | Ok |
|
|
Flow regulation valve of water-soap-mixture 1-4 1-4水-泡沫剂混合物流量调节阀 | Ok |
|
|
Pressure transducer of foam pressure 1-4 泡沫压力传感器 | Ok |
|
|
Flow rate regulation of water pump 水泵的流量调节 | Ok |
|
|
Observation foam generation 发泡情况观察 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Function功能 | Ok |
|
|
Pipe installation管路安装 | Ok |
|
|
Pumping capacity adjustment泵送能力调节 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Monitoring of boost pressure of main drive/ screw drive pumps 主驱动/螺旋驱动泵驱动压力检测 | Ok |
|
|
Cut-off at reaching the minimum limit of the boost pressure at main drive/ screw drive pumps 主驱动/螺旋驱动泵补油压力达到最低限位时关闭 | Ok |
|
|
Monitoring impulses gear oil distributor 驱动齿轮油分配器的监视 | Ok |
|
|
Cut-off of main drive at reaching the minimum limit of impulses达到最低推进力限位时主驱动关闭 | Ok |
|
|
Cut-off of main drive at malfunction of gear oil pump齿轮油泵故障时主驱动关闭 | Ok |
|
|
Monitoring of gear oil level in main gear 主驱动油位检视 | Ok |
|
|
Cut-off of main drive at reaching the minimum limit of gear oil level 齿轮油达到最低限位时主驱动关闭 | Ok |
|
|
Warning information ‘gear oil temperature high’“齿轮油温过高”报警信息 | Ok |
|
|
Cut-off of main drive at XX°C gear oil temperature齿轮油达到 °C时主驱动关闭 | Ok |
|
|
Monitoring of the hydraulic oil level in tank 油箱液压油位警报 | Ok |
|
|
Warning information ‘oil-level low’ “低油位”报警信息 | Ok |
|
|
Cut-off of the pumps at reaching the minimum level in tank油箱内油位达到最低限制时泵关闭 | Ok |
|
|
Warning information ‘temperature hydraulic oil high’报警信息“液压油温过高” | Ok |
|
|
Cut-off of pumps at reaching XX°C hydraulic oil temperature at suction area of oil tank油箱吸油区液压油温达到 °C时泵关闭 | Ok |
|
|
Cut-off of pumps at reaching XX°C leakage oil temperature at main drive主驱动泄油油温达到 °C时泵关闭 | Ok |
|
|
Cut-off of pump at reaching XX°C leakage oil temperature at screw conveyor drive螺旋输送机泄油油温达到 °C时泵关闭 | Ok |
|
|
Monitoring of pull force of tailskin articulation cylinders盾尾铰接油缸牵引力监视 | Ok |
|
|
Monitoring of stroke of tailskin articulation cylinders盾尾铰接油缸行程监视 | Ok |
|
|
Monitoring of pull force of gantry pull cylinders拖车牵引油缸牵引力监视 | Ok |
|
|
Is there any interference to the thrust pump and auxiliary pump caused by erector mode’radio’control安装机无线控制时对推进泵及先导泵有无干涉 |
|
|
|
Does the foam pump equip idle running protection if no foam agent泡沫泵有无防止无泡沫剂空转功能 |
|
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
Fault message ‘contamination pilot oil filter’ main drive 主驱动“先导油滤芯污染”故障信息 | Ok |
|
|
Fault message ‘contamination boost oil filter’ “推进油滤芯污染”故障信息 | Ok |
|
|
Fault message ‘contamination erector filter’ “拼装机滤芯污染”故障信息 | Ok |
|
|
Fault message ‘contamination bypass filter’ “旁通滤芯污染”故障信息 | Ok |
|
|
Fault message ‘contamination return line filter’“回油管路滤芯污染”故障信息 | Ok |
|
|
Fault message ‘contamination grout pump supply’“注浆泵供油滤芯污染”故障信息 | Ok |
|
|
Fault message ‘contamination gear oil filter’ “齿轮油滤芯污染”故障信息 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
approximate switch screw conveyor displaced back 螺旋输送机后移接近开关 | Ok |
|
|
approximate switch screw conveyor displaced forward 螺旋输送机前移接近开关 | Ok |
|
|
approximate switch pressure bulkhead lock open 压力隔板仓门打开接近开关 | Ok |
|
|
approximate switch pressure bulkhead lock closed 压力隔板仓门关闭接近开关 | Ok |
|
|
approximate switch screw gate valve open 螺旋输送机门打开接近开关:1#,2# | Ok |
|
|
approximate switch screw gate valve closed 螺旋输送机门关闭接近开关:1#,2# | Ok |
|
|
Stroke measurement system screw gate valve 螺旋输送机门行程测量系统:1#,2# | Ok |
|
|
Stroke measurement system of advance cylinder group A A组推进油缸行程测量系统 | Ok |
|
|
Stroke measurement system of advance cylinder group B B组推进油缸行程测量系统 | Ok |
|
|
Stroke measurement system of advance cylinder group C C组推进油缸行程测量系统 | Ok |
|
|
Stroke measurement system of advance cylinder group D D组推进油缸行程测量系统 | Ok |
|
|
Stroke measuring system of articulation cylinder No.22#铰接油缸行程测量系统 | Ok |
|
|
Stroke measuring system of articulation cylinder No.5 5#铰接油缸行程测量系统 | Ok |
|
|
Stroke measuring system of articulation cylinder No.10 10#铰接油缸行程测量系统 | Ok |
|
|
Stroke measuring system of articulation cylinder No.1313#铰接油缸行程测量系统 | Ok |
|
|
Function | Nominal | Test | |
Workshop | Job site | ||
The number of earth pressure sensors 土压传感器数量 | 5 |
|
|
Function of earth pressure sensors 土压传感器功能 | ok |
|
|
Earth pressure sensors for screw conveyor 螺旋输送机的土压传感器 | ok |
|
|
5 调试验收器具
本次盾构机调试验收所使用的器具如下:
钢卷尺 5m、3m 各1个;
米 尺 25m 1个;
秒 表 2个;
照相机 光学相机 1台;
数码照相机 400万像素 1台;
数码摄像机 sony 1台;
其他测量仪器如压力表、温度表、电流表、万用表由设备生产厂家提供。
6 质量保证措施
6.1 参加盾构机调试的技术人员、修理人员在调试前经过培训学习,熟悉盾构机的图纸,了解机器的性能,以及调试的技术要求,以确保盾构机调试能顺利进行。
6.2 每调试一个部位,有专人负责进行检查、调试,并有专人进行记录。
6.3 针对调试验收中存在问题的项目收集、整理出相关资料。
6.4 针对调试验收没有达到标准的项目,严格与海瑞克相关技术人员交涉,确保所有项目均到达出厂标准。
6.5 设备验收前对验收人员进行 ,保证验收过程中尽量不损坏设备的部件,不发生人身安全事故。